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The combustion engine-the Internal
internal, the combustion-engine, one's in the which the combustion of the fuel Takes PLACE in a confined space, producing of Expanding Gases That are USED Directly to Provide mechanical power. Such engines are classified as reciprocating or rotary , spark ignition or compression ignition, and two-stroke or four-stroke; the most familiar combination, used from automobiles to lawn mowers, is the reciprocating, spark-ignited, four-stroke gasoline engine. Other types of internal-combustion engines include the reaction engine (see jet propulsion, rocket), and the gas turbine. Are is rated by Engines Their maximum horsepower, the which is reached An Usually a little the below the speed AT the which undue mechanical Stresses are developed.
Reciprocating Engines
of The are most common all-internal, the combustion engine is the piston of the type-a gasoline engine USED are most in automobiles. The confined space in which combustion occurs is called a cylinder. The cylinders are now usually arranged in one of four ways: a single row with the centerlines of the cylinders vertical (in-line engine); a double row with the centerlines of opposite cylinders converging in a V (V-engine); a double zigzag row somewhat similar to that of the V-engine but with alternate pairs of opposite cylinders converging in two Vs (W-engine); or two horizontal, opposed rows (opposed , pancake, flat, or boxer engine). In each cylinder a piston slides up and down. One end of a connecting rod is attached to the bottom of the piston by a joint; the other end of the rod clamps around a bearing on one of the throws, or convolutions, of a crankshaft; the reciprocating (up-and-down ) motions of the piston rotate the crankshaft, which is connected by suitable gearing to the drive wheels of the automobile. The number of crankshaft revolutions per minute is called the engine speed. The top of the cylinder is closed by a metal cover (called the head) bolted onto it. A threaded Aperture Into the in the head is screwed the spark The a plug, the which Provides the ignition.
Of Two OTHER Openings in the cylinder are Called the ports. The intake port admits the air-gasoline mixture; the exhaust port lets out the products of combustion. A mushroom-shaped valve is held tightly over each port by a coil spring, and a camshaft rotating at one-half engine speed opens the valves in correct sequence. A pipe runs from each intake port to a carburetor or injector, the pipes from all the cylinders joining to form a manifold; a similar manifold connects the exhaust ports with an exhaust pipe and noise muffler. A carburetor or fuel injector mixes air with gasoline in proportions of weight varying from 11 to 1 at the richest to a little over 16 to 1 at the leanest. The composition of the mixture is regulated by the throttle, an air valve in the intake manifold that varies the flow of fuel to the combustion chambers of the cylinders. Of The Mixture is rich AT idling speed (closed the throttle) and AT the high SPEEDS (wide--the open the throttle), and is lean AT medium and SLOW SPEEDS (Partly the open the throttle).
Of The OTHER main of the type of the reciprocating engine is the A diesel engine, Invented by Rudolf Diesel and patented in 1892. the diesel uses the heat produced by compression rather than the spark from a plug to ignite an injected mixture of air and diesel fuel (a heavier petroleum oil) instead of gasoline. Diesel engines are heavier than gasoline engines because of the extra strength required to contain the higher temperatures and compression ratios. Are most engines are Diesel Widely where clause USED large Amounts of power are required: heavy trucks, locomotives, and ships.
The Rotary Engines
of The are most successful The rotary engine is the Wankel engine the. Developed by the German engineer Felix Wankel in 1956, it has a disk that looks like a triangle with bulging sides rotating inside a cylinder shaped like a figure eight with a thick waist. Intake and exhaust are through ports in the flat sides of the cylinder. The spaces between the sides of the disk and the walls of the cylinder form combustion pockets. During a single rotation of the disk each pocket alternately grows smaller, then larger, because of the contoured outline of the cylinder. This provides for compression and expansion. Engine on the runs of The a stroke of a four-cycle.
Of The the Wankel engine has 48% fewer parts and about a third the bulk and weight of a reciprocating engine. Its main advantage is that advanced pollution control devices are easier to design for it than for the conventional piston engine. For Another Advantage is That Higher engine SPEEDS are made Possible by rotating an INSTEAD of the reciprocating motion, But the this Advantage is Partially the offset by the LACK of of torque AT of low SPEEDS, a leading to is greater fuel consumption.
Engine the Operation
of The the Four-the Stroke the Cycle
with In are most engines a the single cycle of operation (intake, compression, power, and exhaust) takes place over four strokes of a piston, made in two engine revolutions. When an engine has more than one cylinder the cycles are evenly staggered for smooth operation, but each cylinder will go through a full cycle in any two engine revolutions. For When the piston is AT the top of the cylinder AT the Beginning of the the intake stroke of, the the intake valve Opens and the Part # Descending piston draws in the air-fuel Mixture.
The At the bottom of the stroke of the the intake valve closes and the piston STARTS upward on the compression stroke, during which it squeezes the air-fuel mixture into a small space at the top of the cylinder. The ratio of the volume of the cylinder when the piston is at the bottom to the volume when the piston is at the top is called the compression ratio. The higher the compression ratio, the more powerful the engine and the higher its efficiency. HOWEVER, in order to accommodate air pollution control devices directory, Manufacturers have HAD to lower the compression in the ratios.
The Just the before the piston Reaches the top again, the spark The a plug fires, Igniting the air-fuel Mixture (alternatively, the heat of the compression Ignites the Mixture) . The mixture on burning becomes a hot, expanding gas forcing the piston down on its power stroke. Burning should be smooth and controlled. Faster, uncontrolled burning sometimes occurs when hot spots in the cylinder preignite the mixture; these explosions are called engine knock and cause loss of power. Of As the piston Reaches the bottom, the exhaust valve Opens, Allowing the piston to force the the combustion products-Mainly carbon dioxide, carbon monoxide, nitrogen oxides, and unburned Hydrocarbons-out of the cylinder DURING the upward exhaust stroke of.
Of The of Two-the Stroke the Cycle
the two-stroke engine is simpler mechanically than the four-stroke engine. The two-stroke engine delivers one power stroke every two strokes instead of one every four; thus it develops more power with the same displacement, or can be lighter and yet deliver the same power. The this reason IT For USED is in lawn mowers, chain saws, small automobiles, motorcycles, and the outboard marine engines.
HOWEVER, there are Several Disadvantages That the restrict its' use. Since there are twice as many power strokes during the operation of a two-stroke engine as there are during the operation of a four-stroke engine, the engine tends to heat up more, and thus is likely to have a shorter life. Also, in the two-stroke engine lubricating oil must be mixed with the fuel. This causes a very high level of hydrocarbons in its exhaust, unless the fuel-air mixture is computer calculated to maximize combustion. Highly efficient A, pollution-free to two two-stroke of automobile engine is being of of currently developed by Orbital Engineering, under Arrangements with all the US auto makers.
Cooling and Lubrication of Engines
Most small to two two-stroke of engines are air-cooled. Air flows over cooling fins around the outside of the cylinder and head, either by the natural motion of the vehicle or from a fan. Many aircraft four-stroke engines are also air-cooled; larger engines have the cylinders arranged radially so that all cylinders are directly in the airstream. Most four-stroke engines, however, are water-cooled. A water jacket encloses the cylinders; a water pump forces water through the jacket , where it draws heat from the engine. Next, the water flows into a radiator where the heat is given off to the air; it then moves back into the jacket to repeat the cycle. During working warm-up closeup a THERMOSTATIC valve Keeps water from passing to the radiator The until Optimum the operating Temperatures are attained.
The Four-stroke of engines are lubricated by oil from a is separate oil reservoir, an either in the crankcase, the which is a the pan attached to the the underside of of the engine, or in an external tank. In an automobile engine a gear pump delivers the oil at low pressure to the bearings. Some bearings may depend on oil splashed from the bottom of the crankcase by the turning crankshaft. To two two-a with In stroke of the engine lubricating oil is mixed with the fuel.
The Environmental Considerations in the Design Engine
with In order to the meet US Government restrictions on exhaust Emissions A, automobile Manufacturers HAD to have the make Various Modifications in the operation of Their engines. For example, to reduce the emission of nitrogen oxides, one modification involves sending a certain proportion of the exhaust gases back into the air-gasoline mixture going into the engine. This cuts peak temperatures during combustion, lessening the amount of nitrogen oxides produced. In the stratified charge piston engine two separate air-fuel mixtures are injected into the engine. A small, rich mixture that is easily ignited is used to ignite an exceptionally lean mixture that drives the piston. This results in much more efficient burning of the gasoline, further reducing emissions. Another device, the catalytic converter, is connected to the exhaust pipe; Gases travel to over exhaust bars or pellets coated with metals Certain That Promote chemical Reactions, Reducing nitrogen oxide and burning Hydrocarbons and carbon monoxide.
For MANY years engine knock (rapid burning of uncontrolled That Occurs sometimes Do the when hot spots in the
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